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  • Metal wire cutting defoamer: a key additive to improve metal processing efficiency and quality

    By : Zilibon Chemical
    2025/4/10
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    In the field of metal processing, metal wire cutting technology is widely used in the cutting of various metal materials. However, in the process of metal wire cutting, a large amount of foam is often generated, which not only affects the efficiency and quality of processing, but also may cause harm to the environment and the health of operators. Metal wire cutting defoamer, as a chemical agent specifically used to eliminate foam in the process of metal wire cutting, is playing an increasingly important role.
    The generation of metal wire cutting foam is mainly related to the working principle of metal wire cutting and various factors in the processing process. In the process of metal wire cutting, a high-temperature arc is generated between the electrode wire and the workpiece, causing the metal material to melt and evaporate. At the same time, the working fluid is also heated and stirred, thereby generating a large amount of foam.

    The working principle of metal wire cutting defoamer is mainly to achieve defoaming by destroying the stability of the foam. Defoamers usually have low surface tension and can quickly penetrate into the liquid film of the foam, reducing the surface viscosity and elasticity of the liquid film, thereby causing the foam to burst.

    In the process of metal wire cutting, there are two main methods for applying defoamers: one is direct addition, that is, adding the defoamer directly to the working fluid, and making it evenly dispersed by stirring, etc., so as to achieve the purpose of defoaming; the other is indirect addition, that is, adding the defoamer to specific parts of the working fluid circulation system, such as filters, pumps, etc., to achieve defoaming through full contact with the working fluid.

    Metal wire cutting defoamers play an important role in metal wire cutting processing. By selecting appropriate defoamers and application methods, the foam generated during metal wire cutting can be effectively eliminated, the processing efficiency and quality can be improved, the equipment and environment can be protected, and the processing cost can be reduced. With the development of the industry and the advancement of technology, the performance and application of metal wire cutting defoamers will continue to be optimized and expanded.
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